posted by gut
One of the comments said plastic shows up on current TSA scanners. I happen to have seen some of those scans at the airport - I was surprised by the clarity and definition. I'm pretty sure they could spot the components of a 3D printed plastic gun in a suitcase.
Oh they can and do. I have a tool for work that is mostly plastic that analyzes the emissions out of an industrial furnace. The probe that pulls the gases out to the instrument is vaguely shaped like a gun. It gets seen and flagged every time through TSA and they have to open the box, swab everything, ask me a few questions about what the thing is, etc.
I always get through, only once had to ask for a "supervisor" because the agent wasn't going to let me through (the supervisor knew what the device was and immediately let me through). My local airport (CAK) they see me enough that they never question, just open it up, swab it, and let me go now.
Long story short, yes, they can/will see it in the carry on bag and if you have it while going through the body scanner it will set off the "we need to pat you down" alarm.
Only way it would get through is if you got "lucky" that they were busy and opened up metal detector only lines (happens infrequently). And even then you aren't getting the bullets through as previously discussed.